Intelligent Web Break Detection System
The intelligent SensoWeb Guard web break detection system is designed for demanding paper mill environments. It combines multiple sensing technologies to identify web breaks accurately, prevent false or missed alarms, protect dryer cylinders and dryer fabrics, and improve production efficiency and stability.
The intelligent SensoWeb Guard web break detection system is designed for demanding paper mill environments. It combines multiple sensing technologies to identify web breaks accurately, prevent false or missed alarms, protect dryer cylinders and dryer fabrics, and improve production efficiency and stability.
SensoWeb Guard-HT (High-temperature Version)
For high-temperature locations including dryer sections, press sections and coaters
Fiber-optic design, resistant to high temperatures and contamination
The electronic unit can be installed outside the dryer hood, away from heat and dust
Optical signals are transmitted to the measuring point through fiber optics
Product Advantages:
No reflector required
Temperature resistance up to 200°C
The sensor can be mounted above the web or outside the cylinder group
High light intensity and optional air purging provide strong resistance to contamination
Modular design with different probes, cantilever lengths and mounting options
Three Models
Guard-HT/S (Standard Version)
Guard-HT/A (Air-purged Version): air-purged probe and analog output
Guard-HT/T (Triangulation Version): adjustable detection window for effective background suppression
Standard Configuration
High-performance fiber-optic cable (temperature resistance above 200°C)
Power supply: 24 VDC / 90–230 VAC
Cantilever with sensor probe
Ball-joint bracket for easy alignment
Cantilever lengths: 0.4/0.8/1.2/1.8 m (0.4/1.2 m for A/T versions)
SensoWeb Guard-LT (Low-temperature Version)
Non-fiber-optic web break detector for calenders, roller tables and press sections below 60°C
Guard-LT/R: single-source sensor, maximum sensing distance 6 m
Guard-LT/LB: through-beam light barrier, maximum sensing distance 30 m
High optical power and contamination resistance
Optional air purging (Guard-LT/A)
Compact installation dimensions for narrow gaps
SensoWeb Guard-mat (Material Identification Version)
For web break detection against dryer fabric or press felt backgrounds. Conventional photoelectric and color sensors have difficulty distinguishing paper from fabrics. This series uses SWIR quasi-spectral sensing to identify materials by their absorption characteristics:
Guard-mat/DE: dryer fabric backgrounds in the dryer section
Guard-mat/PF: felt backgrounds in the press section
Guard-mat/DF: additional monitoring of dryer fabric aging
Configuration & Commissioning
Premium quartz fiber-optic cable, temperature resistance above 200°C, maximum length 15 m
Commissioning / monitoring: TrildentMaster PC software or browser-based Trildent Dashboard with the TID-COM_U Ethernet gateway
Applications & Environmental Conditions
| Sensor Series | Installation Location | Working distance | Ambient Temperature Requirements |
SensoWeb Guard-HT | Dryer groups and upstream press section | Approx. 0.1–1.5 m | Sensor head / cantilever: above 200°C maximum; sensor body: maximum 40°C/60°C depending on model |
SensoWeb Guard-LT/R | Calenders and rollers | Maximum 6 m | Sensor body: maximum 40°C/60°C depending on model |
SensoWeb Guard-LT/L | Presses and coaters | Maximum 30 m | Sensor body: maximum 40°C/60°C depending on model |
SensoWeb Guard-mat | Dryer fabric / press felt environments | Approx. 0.2 m | Sensor head / cantilever: above 200°C maximum; sensor body: maximum 40°C/60°C depending on model |
Core Sensor Specifications
| Parameter | Guard-HT / Guard-LT Series | Guard-mat Series |
Representative Models | Guard-HT: MID-ARF-P190-N…Guard-LT/R: MID-AR-P190-N…Guard-LT/L: MID-ALS+MID-ALE | Guard-mat-DF: TID-AMF-P190-S3Guard-mat-PF: TID-AMF-P190-S1 |
Light source | Near-infrared (NIR) LED, 0.9 μm, pulsed | Short-wave infrared (SWIR) LED, 1–2 μm, pulsed |
Ambient-light interference | Unaffected, except Guard-LT/LB | Completely unaffected |
Switching Frequency | 100 Hz | 20 Hz (adjustable) |
Detection Range Adjustment | Manual adjustment | Adjustment through PC software / IP web dashboard |
Supply voltage | 24 VDC / 90…230 VAC | 24 VDC |
Power Consumption | 24 VDC: 120-200 mA230 VAC: 22-26 mA | - |
Relay Outputs | 2 × SPDT relays (paper / alarm) | 2 × SPDT relays (paper / alarm) |
Analog Outputs | 1 × 4–20 mA (light intensity) | 2 × 4–20 mA (web break / contamination) |
Status Indicators | Power (green), paper (yellow), alarm (red) | Power (green), paper (yellow), alarm (red) |
Contamination Monitoring | Alarm signal and light intensity display (D version) / analog signal | Analog signal (#A2R) |
Protection rating | IP 65 | IP 65 |
Connection | Clamp connection | Clamp connection |
Fiber Optics & Mechanical Construction
| Item | Guard-HT / Guard-LT Series | Guard-mat Series |
Fiber-optic Specifications | Fiber bundle in a stainless-steel protective hose; flexible, impact-resistant and liquid-resistant; temperature resistance above 200°C. Model: FO-MI10-DI-10VB5-CO9-10A8/#m. Maximum length: 25 m | Fiber bundle in a stainless-steel protective hose; flexible, impact-resistant and liquid-resistant; temperature resistance above 200°C. Models: FO-TI15-R-3QB2-CO9-10A8/#m and FO-TI15-R-10VB5-CO9-23Z19/#m. Maximum length: 15 m |
Cantilever / Sensor Head Material | Stainless steel, with MP 150-S quick-release mounting bracket | Stainless steel, with MP 150-S quick-release mounting bracket |
Available Cantilever Configurations | Guard-HT/S: ball joint, 0.4/0.8/1.2/1.8 m. Guard-HT/A: ball joint and air purging, 0.4/1.2 m. Guard-HT/T: background suppression, 0.4/1.2 m | Guard-mat-DF/PF: air purging, 1.2 m (0.8 m for mat-PF) |
| Accessory | Specification / Applicable Series |
I-type Height Adjustment Rod | Adjustment ranges: 128–200 / 200–340 / 340–600 mm; suitable for all series |
TID-COM_U Ethernet Gateway | For Guard-mat series only; remote monitoring and parameter settings |
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