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Home / Products / Sensorik Austria / Intelligent Web Break Detection System
Intelligent Web Break Detection System
Intelligent Web Break Detection System
Intelligent Web Break Detection System
Intelligent Web Break Detection System
Intelligent Web Break Detection System
Intelligent Web Break Detection System

Intelligent Web Break Detection System

The intelligent SensoWeb Guard web break detection system is designed for demanding paper mill environments. It combines multiple sensing technologies to identify web breaks accurately, prevent false or missed alarms, protect dryer cylinders and dryer fabrics, and improve production efficiency and stability.

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The intelligent SensoWeb Guard web break detection system is designed for demanding paper mill environments. It combines multiple sensing technologies to identify web breaks accurately, prevent false or missed alarms, protect dryer cylinders and dryer fabrics, and improve production efficiency and stability.


SensoWeb Guard-HT (High-temperature Version)

For high-temperature locations including dryer sections, press sections and coaters

Fiber-optic design, resistant to high temperatures and contamination

The electronic unit can be installed outside the dryer hood, away from heat and dust

Optical signals are transmitted to the measuring point through fiber optics


Product Advantages:

No reflector required

Temperature resistance up to 200°C

The sensor can be mounted above the web or outside the cylinder group

High light intensity and optional air purging provide strong resistance to contamination

Modular design with different probes, cantilever lengths and mounting options


Three Models

Guard-HT/S (Standard Version)

Guard-HT/A (Air-purged Version): air-purged probe and analog output

Guard-HT/T (Triangulation Version): adjustable detection window for effective background suppression


Standard Configuration

High-performance fiber-optic cable (temperature resistance above 200°C)

Power supply: 24 VDC / 90–230 VAC

Cantilever with sensor probe

Ball-joint bracket for easy alignment

Cantilever lengths: 0.4/0.8/1.2/1.8 m (0.4/1.2 m for A/T versions)


SensoWeb Guard-LT (Low-temperature Version)

Non-fiber-optic web break detector for calenders, roller tables and press sections below 60°C

Guard-LT/R: single-source sensor, maximum sensing distance 6 m

Guard-LT/LB: through-beam light barrier, maximum sensing distance 30 m

High optical power and contamination resistance

Optional air purging (Guard-LT/A)

Compact installation dimensions for narrow gaps


SensoWeb Guard-mat (Material Identification Version)

For web break detection against dryer fabric or press felt backgrounds. Conventional photoelectric and color sensors have difficulty distinguishing paper from fabrics. This series uses SWIR quasi-spectral sensing to identify materials by their absorption characteristics:

Guard-mat/DE: dryer fabric backgrounds in the dryer section

Guard-mat/PF: felt backgrounds in the press section

Guard-mat/DF: additional monitoring of dryer fabric aging

Configuration & Commissioning

Premium quartz fiber-optic cable, temperature resistance above 200°C, maximum length 15 m

Commissioning / monitoring: TrildentMaster PC software or browser-based Trildent Dashboard with the TID-COM_U Ethernet gateway

Applications & Environmental Conditions


Sensor SeriesInstallation LocationWorking distanceAmbient Temperature Requirements

SensoWeb Guard-HT

Dryer groups and upstream press section

Approx. 0.1–1.5 m

Sensor head / cantilever: above 200°C maximum; sensor body: maximum 40°C/60°C depending on model

SensoWeb Guard-LT/R

Calenders and rollers

Maximum 6 m

Sensor body: maximum 40°C/60°C depending on model

SensoWeb Guard-LT/L

Presses and coaters

Maximum 30 m

Sensor body: maximum 40°C/60°C depending on model

SensoWeb Guard-mat

Dryer fabric / press felt environments

Approx. 0.2 m

Sensor head / cantilever: above 200°C maximum; sensor body: maximum 40°C/60°C depending on model


Core Sensor Specifications


ParameterGuard-HT / Guard-LT SeriesGuard-mat Series

Representative Models

Guard-HT: MID-ARF-P190-N…Guard-LT/R: MID-AR-P190-N…Guard-LT/L: MID-ALS+MID-ALE

Guard-mat-DF: TID-AMF-P190-S3Guard-mat-PF: TID-AMF-P190-S1

Light source

Near-infrared (NIR) LED, 0.9 μm, pulsed

Short-wave infrared (SWIR) LED, 1–2 μm, pulsed

Ambient-light interference

Unaffected, except Guard-LT/LB

Completely unaffected

Switching Frequency

100 Hz

20 Hz (adjustable)

Detection Range Adjustment

Manual adjustment

Adjustment through PC software / IP web dashboard

Supply voltage

24 VDC / 90…230 VAC

24 VDC

Power Consumption

24 VDC: 120-200 mA230 VAC: 22-26 mA

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Relay Outputs

2 × SPDT relays (paper / alarm)

2 × SPDT relays (paper / alarm)

Analog Outputs

1 × 4–20 mA (light intensity)

2 × 4–20 mA (web break / contamination)

Status Indicators

Power (green), paper (yellow), alarm (red)

Power (green), paper (yellow), alarm (red)

Contamination Monitoring

Alarm signal and light intensity display (D version) / analog signal

Analog signal (#A2R)

Protection rating

IP 65

IP 65

Connection

Clamp connection

Clamp connection



Fiber Optics & Mechanical Construction


ItemGuard-HT / Guard-LT SeriesGuard-mat Series

Fiber-optic Specifications

Fiber bundle in a stainless-steel protective hose; flexible, impact-resistant and liquid-resistant; temperature resistance above 200°C. Model: FO-MI10-DI-10VB5-CO9-10A8/#m. Maximum length: 25 m

Fiber bundle in a stainless-steel protective hose; flexible, impact-resistant and liquid-resistant; temperature resistance above 200°C. Models: FO-TI15-R-3QB2-CO9-10A8/#m and FO-TI15-R-10VB5-CO9-23Z19/#m. Maximum length: 15 m

Cantilever / Sensor Head Material

Stainless steel, with MP 150-S quick-release mounting bracket

Stainless steel, with MP 150-S quick-release mounting bracket

Available Cantilever Configurations

Guard-HT/S: ball joint, 0.4/0.8/1.2/1.8 m. Guard-HT/A: ball joint and air purging, 0.4/1.2 m. Guard-HT/T: background suppression, 0.4/1.2 m

Guard-mat-DF/PF: air purging, 1.2 m (0.8 m for mat-PF)

Optional Accessories


AccessorySpecification / Applicable Series

I-type Height Adjustment Rod

Adjustment ranges: 128–200 / 200–340 / 340–600 mm; suitable for all series

TID-COM_U Ethernet Gateway

For Guard-mat series only; remote monitoring and parameter settings


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