A-RYUNG Low-temperature PLASMA Cutting Fluid Preservation Device

 APG - 001

    ①

 ① ARYUNG Coolant filter structure 

I PLASMA cutting-fluid preservation technology.

• This technology uses reactive radicals generated by PLASMA discharge, including ozone, hydrogen peroxide and OH, together with microbubbles, to disinfect machine tool cutting fluid and prevent or delay coolant deterioration.

I Main performance and features of PLASMA.

• PLASMA can be generated safely over extended periods to provide microbial disinfection.
• Sterilization capability of 99% against spoilage-causing bacteria, and organic matter removal above 90%.
• Used with clean cutting fluid, the system maintains cleanliness and original fluid quality for an extended period (approximately two years).
• Deodorization in processing plants.
• Use a bubble generator to improve treatment efficiency when disinfecting cutting fluid.
Low power consumption generates a high concentration of reactive radicals to improve disinfection performance.
A simplified electrode structure allows a compact PLASMA generator design.
• Compact design for tabletop or wall mounting.

I Main components of the cutting-fluid preservation system.

• The PLASMA cutting-fluid preservation system consists mainly of a plasma generator, power supply, micro-bubbler, air flow meter, sedimenter, controller and safety device.

Bubbler

Power Supply

Accessories

I Application examples and economic benefits.

▶ Examples of partical use

▶ Economic effects

• Significant cutting-fluid purchasing savings (A-RYUNG: 8 MCT and 6 CNC machines).
• Waste cutting-fluid disposal costs.
A-RYUNG Machinery example: 10 tonnes of waste per year; RMB 18,000 per year.
• Operating experience: cutting-fluid purchasing costs reduced by approximately 50% and waste-fluid disposal costs by approximately 60% (total RMB 46,700).
• Lower cutting tool purchase costs through longer tool service life.
• Additional effects: cutting-fluid replacement frequency, notifying operators during replacement, effects on machining quality and shorter cleaning time.

I Mounting method.

① Plant air use.

② Safety device: cuts off electrical power if the air pressure supply is insufficient.

③ Ozone injection and contact equipment.

④ Operate for 5 minutes / stop for 10 minutes.

I Operating method.

• Factory setting: 2 minutes operating / 5 minutes stopped.